How to lay DPM under concrete?

Laying a damp proof membrane (DPM) under concrete is essential for preventing moisture from penetrating through the concrete slab. Moisture can cause a range of issues, including structural damage and mold growth. In this article, we’ll explore the step-by-step process of laying a DPM under concrete. We’ll discuss why it’s important, the materials you’ll need, and provide practical tips for a successful installation. Whether you’re a DIY enthusiast or a professional, this guide will help you achieve the best results.

What is a Damp Proof Membrane (DPM)?

A Damp Proof Membrane (DPM) is a waterproof layer that prevents moisture from rising through the concrete slab. It’s typically made from plastic sheeting or a bituminous material.

Why is Laying a DPM Under Concrete Important?

Laying a DPM under concrete is crucial for several reasons:

  • Moisture Prevention: Stops water from seeping through the concrete and causing damage.
  • Structural Integrity: Prevents weakening of the concrete due to moisture.
  • Mold and Mildew Prevention: Reduces the risk of mold growth which can cause health problems.
  • Longevity: Extends the life of the concrete slab by protecting it from moisture-related issues.

What Materials Do You Need to Lay a DPM?

Before you start, gather the following materials:

  • Damp proof membrane (plastic sheeting)
  • Scissors or utility knife
  • Duct tape or sealant
  • Concrete
  • Sand (optional, for leveling)
  • Gravel (optional, for drainage)
  • Concrete tools (e.g., trowel, screed)

How to Prepare the Area for Laying DPM?

  • Step 1: Clear the Site: Remove any debris, stones, or sharp objects from the area. This prevents punctures in the DPM.
  • Step 2: Level the Ground: Ensure the ground is level. Uneven ground can lead to wrinkles or gaps in the DPM, which can compromise its effectiveness.
  • Step 3: Compact the Soil: Compact the soil to create a firm base. This step is crucial for a stable foundation and helps prevent future settlement issues.
  • Step 4: Add a Sand Layer: Spread a layer of sand over the compacted soil. This provides a smooth surface for the DPM and adds an extra layer of protection.

How to Lay a DPM Under Concrete?

  • Prepare the Ground: Clear the area where the concrete will be poured. Remove any debris, rocks, and vegetation. Ensure the ground is level. If necessary, use sand to level the surface.
  • Lay the Gravel Base (Optional): If drainage is a concern, lay a gravel base to improve water drainage. Spread a layer of gravel evenly across the prepared ground.
  • Roll Out the DPM: Unroll the damp proof membrane and lay it across the prepared ground. Make sure it covers the entire area where the concrete will be poured. If the area is large, overlap the sheets by at least 150mm.
  • Seal the Joints: Use duct tape or a suitable sealant to seal the overlapping joints of the DPM. This ensures that no moisture can penetrate through the gaps.
  • Secure the Edges: Ensure that the edges of the DPM extend up the sides of the area to be concreted. This creates a complete barrier against moisture.
  • Pour the Concrete: Carefully pour the concrete over the DPM. Spread it evenly using a screed and smooth the surface with a trowel. Make sure the DPM stays in place during this process.
  • Cure the Concrete: Allow the concrete to cure properly. Follow the manufacturer’s instructions for curing time and conditions. This ensures the concrete reaches its maximum strength and durability.

How to Pour Concrete Over DPM?

  • Step 1: Add Reinforcement: Place steel reinforcement bars (rebar) or mesh over the DPM if required. This adds strength to the concrete slab.
  • Step 2: Pour the Concrete: Carefully pour the concrete over the DPM. Ensure the DPM stays in place and doesn’t shift during the pouring process.
  • Step 3: Smooth and Level the Concrete: Use a screed board to smooth and level the concrete. This step is crucial for a flat, even surface.
  • Step 4: Cure the Concrete: Allow the concrete to cure properly. This process takes time but is essential for a strong and durable slab.

Common Mistakes to Avoid

  • Inadequate Ground Preparation: Ensure the ground is level and free of debris to prevent the DPM from tearing.
  • Insufficient Overlapping: Overlap the sheets of the DPM adequately to ensure a continuous moisture barrier.
  • Poor Sealing: Seal the joints and edges properly to prevent moisture ingress.
  • Ignoring Edges: Extend the DPM up the sides to create a complete barrier.

Do’s and Don’ts of Laying DPM Under Concrete

Do’s

  • Do use high-quality DPM: Investing in good quality DPM ensures better protection against moisture.
  • Do overlap and seal seams properly: This prevents any potential moisture ingress.
  • Do inspect for damage: Regularly check for and repair any holes or tears.
  • Do follow manufacturer’s instructions: Adhere to the guidelines provided by the DPM manufacturer for the best results.

Don’ts

  • Don’t lay DPM on uneven ground: This can cause wrinkles and gaps.
  • Don’t ignore protrusions: Ensure all pipes and other protrusions are properly sealed.
  • Don’t rush the curing process: Allow the concrete to cure fully for maximum strength.
  • Don’t use low-quality tape: Use high-quality, waterproof tape to seal seams and repairs.

FAQs

1. What is the purpose of a DPM under concrete?

The DPM prevents moisture from rising through the concrete slab, protecting it from damage and preventing mold growth.

2. Can I lay DPM directly on the soil?

It’s best to lay a layer of sand over compacted soil before placing the DPM to protect it from punctures and provide a smooth surface.

3. How thick should the DPM be?

DPM thickness can vary, but a minimum of 1200 gauge (300 microns) is recommended for most residential projects.

4. Do I need to seal the DPM seams?

Yes, overlapping and sealing the seams with waterproof tape ensures no moisture can pass through.

5. How do I handle DPM around pipes?

Cut the DPM carefully around pipes and use additional tape or sealant to ensure these areas are watertight.

6. Can I reuse DPM?

No, DPM is designed for single use and should not be reused as it may be compromised.

7. How do I repair a tear in the DPM?

Use waterproof tape to patch any tears. Ensure the repair is secure and watertight.

8. Can DPM be laid in cold weather?

Yes, but be cautious as the material can become brittle in very cold temperatures. Handle it gently to avoid damage.

9. How long does it take for concrete to cure over DPM?

Concrete typically takes about 28 days to cure fully, but initial setting occurs within 24-48 hours.

10. What happens if I skip using DPM?

Skipping DPM can lead to moisture problems, weakening the concrete and promoting mold growth.

Conclusion

Laying DPM under concrete is essential for preventing moisture problems and ensuring a durable, long-lasting floor. By following these steps and tips, you can ensure your concrete slab remains strong and moisture-free. Remember, preparation is key, and taking the time to lay DPM correctly will save you from future headaches.

Key Takeaways

  • Use high-quality DPM to protect against moisture.
  • Properly prepare the ground before laying the DPM.
  • Overlap and seal DPM seams thoroughly.
  • Ensure the concrete cures fully for maximum strength.

By adhering to these guidelines, you’ll ensure a successful DPM installation and a durable, moisture-resistant concrete surface.

Ananta has more than 10 years of experience as a lecturer in civil engineering & a BIM Implementation Specialist.